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Vacuum Tube Chemical Vapor Deposition (CVD-60-12)

The system utilizes a Φ60×1000mm high-purity quartz tube and is equipped with a dual-zone heating furnace featuring independent temperature control (up to 1200°C) with ±1°C precision. It integrates 4-6 mass flow controllers for precise gas ratio control, achieving a maximum vacuum of 5×10⁻³ Pa. The system incorporates programmed temperature control, rapid cooling, and safety interlock functions, making it suitable for controllable preparation of high-quality carbon nanomaterials and semiconductor thin films.

Details

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1. Overview of Equipment and Application Fields

The vacuum tube chemical vapor deposition (CVD) system CVD-60-12 is a high-end experimental apparatus specifically designed for advanced nanomaterial research. The model designation "60" indicates its standard Φ60mm reaction tube diameter, while "12" signifies a maximum operating temperature of 1200°C. This system utilizes gaseous precursors to undergo chemical reactions under high-temperature vacuum or protective atmospheres, depositing solid thin films on substrate surfaces. It is particularly suitable for the growth of two-dimensional materials such as graphene, carbon nanotubes, transition metal sulfides (e.g., MoS), boron nitride, as well as various semiconductors, optical coatings, and hard coatings. Its dual-temperature zone independent temperature control design enables precise regulation of the temperature gradient between precursor evaporation and reaction deposition, making it a core equipment for cutting-edge material exploration in universities, research institutes, and high-tech enterprises.

2. Core Functional Highlights

· The dual-zone independent precision temperature control system utilizes high-quality silicon carbide rods or resistance wire heating elements, featuring a dual-zone independent PID temperature control module. Each zone can be set to different temperatures (up to 1200°C), with a precision of **±1**. This design enables users to precisely control the sublimation rate of solid/liquid precursors in the front zone while optimizing reaction crystallization conditions on the substrate surface in the rear zone, achieving high-quality single-crystal or polycrystalline thin film growth. Supporting 30 programmed temperature curves, it meets complex process requirements.

· High-purity quartz reaction chamber The reaction chamber is constructed with high-purity (99.99%) quartz tubes (specifications: Φ60mm × 1000mm), which exhibit excellent high-temperature resistance and corrosion resistance, and do not introduce metal impurities to contaminate the samples. The flange adopts a stainless steel quick-release structure, ensuring reliable sealing, easy disassembly, and convenient replacement of substrates or cleaning of the chamber.

· The precision multi-channel gas delivery system integrates 4 to 6 high-purity gas pipelines, each equipped with an imported mass flow controller (MFC) with a wide flow control range (e.g., 0-100 SCCM) and an accuracy of ±1% F.S. The system supports precise ratio matching and rapid switching of reaction gases (e.g., CH, H, NH), carrier gases (Ar, N), and doped gases. Its unique bypass exhaust design minimizes pressure fluctuations in the reaction chamber during gas switching.

· The wide-range vacuum and pressure control system supports both atmospheric pressure chemical vapor deposition (APCVD) and low-pressure chemical vapor deposition (LPCVD) processes. It features a high-performance rotary vane mechanical pump with a maximum vacuum of 5×10⁻³ Pa, and an optional molecular pump set can achieve 10⁻⁴ Pa. The system includes a high-precision vacuum gauge for real-time chamber pressure monitoring, and manual or electric valves allow flexible adjustment of the reaction chamber pressure to provide optimal conditions for material growth.

· Intelligent Security and Rapid Cooling

o Safety interlock: Equipped with over-temperature alarm, water cutoff protection (for water-cooled flange models), overcurrent protection, and leakage current protection to ensure experimental safety.

o Rapid cooling: Some configurations are equipped with an optional forced air cooling system. After the reaction is completed, the furnace is cooled by a fan to effectively "freeze" the high-temperature crystal structure and prevent excessive grain growth. This system is particularly suitable for the preparation of nanomaterials where cooling rate sensitivity is critical.

o Intelligent Control: Equipped with a PLC-based touchscreen control system, the interface displays key parameters including temperature, vacuum level, and gas flow rate in real-time, with built-in functionality for process data recording and export.

3. Typical Application Scenarios

· Graphene preparation: Large-area single/multi-layer graphene is grown on copper or nickel foil for transparent conductive films and sensor research.

· Growth of carbon nanotubes: Preparation of single-walled and multi-walled carbon nanotube arrays for use in composite reinforcement and field emission devices.

· Two-dimensional semiconductor materials: growth of TMDs such as molybdenum disulfide (MoS), tungsten disulfide (WS), and hexagonal boron nitride (h-BN).

· Semiconductor thin film epitaxy: Preparation of zinc oxide (ZnO) and gallium nitride (GaN) nanowires or thin films.

· Optical and hard coatings: deposition of diamond-like carbon (DLC) films, antireflection coatings, and high-temperature resistant protective coatings.

· Battery material modification: Surface carbon coating treatment of lithium-ion battery electrode materials.

4. Why choose the CVD-60-12 system?

The CVD-60-12 vacuum tube chemical vapor deposition system achieves optimal balance between sample loading capacity and temperature uniformity through its exceptional dual-temperature zone control and 60mm gold-standard reaction chamber, establishing itself as a benchmark configuration for graphene and two-dimensional material research. Its high-precision gas control system and stable vacuum performance ensure highly reproducible experimental results. Featuring an intelligent operation interface and comprehensive safety protections, this system not only lowers operational barriers but also ensures laboratory safety. Whether for basic teaching demonstrations or cutting-edge scientific research, the CVD-60-12 stands as your trusted partner, enabling continuous breakthroughs in nanomaterials and delivering high-level research outcomes.

5. CVD (Chemical Vapor Deposition) Tubular Furnace

model

CVD-25-12

CVD-40-12

CVD-60-12

CVD-80-12

CVD-100-12

CVD-120-12

tube size

Φ25x800mm

Φ40x800mm

Φ60x800mm

Φ80x800mm

Φ100x800mm

Φ120x800mm

rated temperature

1200

working temperature

1100

heating zone size

300mm

supply voltage

220V/1.8KW

220V/1.8KW

220V/2.6KW

220V/2.6KW

220V/2.6KW

220V/5KW

heating element

HRE alloy resistance wire

furnace material

Preparation of Polycrystalline Inorganic Alumina Ceramic Fiber Material by Wet Vacuum Filtration

material of tube

quartz tube

temperature control accuracy

±1

temperature measuring element

N-type thermocouple

temperature control instrument

Intelligent microcomputer PID temperature control instrument with SCR/SSR control and PID parameter self-tuning function; programmable for 30 time periods, featuring programmed heating, programmed holding, and programmed cooling.

rate of heating

Free adjustment of 1-25°C/min

structure of furnace

Integrated furnace temperature control structure with open-and-close furnace design; double-layer casing for air circulation and thermal insulation

sealing property

Stainless steel metal flanges are installed at both ends of the furnace tube, with matching high-temperature PTFE gaskets, ensuring a vacuum seal of 0.0001 Pa.

atmospheric performance

The flange is equipped with inlet and outlet ports at both ends. A pressure gauge is mounted on the metal flange, and a precision needle valve can regulate the flow rates of inlet and outlet gases. Protective gases such as nitrogen, argon, and hydrogen can be introduced.

vacuum acquisition

An independent vacuum acquisition system is provided, equipped with a bipolar rotary vane vacuum pump and a digital vacuum gauge, including components such as stainless steel bellows and baffle valves. The system achieves a vacuum level of 5 Pa, and a molecular pump unit can also be selected.

airway system

The system features an independent air circuit with three float flow meters and a gas mixing chamber. It supports single inlet/outlet operation or three-way gas mixing before entering the tubular furnace system. The float flow meter has a measurement range of 60-600ml/min. Alternatively, an automatic mass flow meter system can be selected, offering control accuracy of ±1.5%FS and repeatability of ±0.2%FS. The measurement ranges are: 0-100SCCM for the first channel, 0-200SCCM for the second channel, and 0-500SCCM for the third channel.

Device protection

Modular control system that triggers audiovisual alarm signals for overheating or disengagement during operation, while automatically executing protective actions.

Personnel Protection

The equipment is equipped with a circuit breaker that automatically trips in the event of a short-circuit or leakage current, thereby protecting both the equipment and the operators.

hull

High-quality cold-rolled steel plate CNC machine tool for blanking and processing, followed by welding, grinding, polishing, phosphating, pickling, and surface electrostatic spraying with plastic powder.

standard layout

1. One furnace unit 2. One temperature controller 3. 3 meters of power cord 4. One thermocouple 5. One instruction manual

6. A furnace hook 7. A pair of high-temperature gloves 8. Two pipe plugs 9. A set of sealing flanges